Find replacement and service parts catalogs online for the Polaris RZR, Sportsman, ACE, GENERAL and RANGER by model and year. This service manual is designed primarily for use by certified Polaris Master Service Comments or suggestions about this manual may be directed to: Service. This is the Highly Detailed factory service repair manual for the POLARIS RANGER RZR S , this Service Manual has detailed.

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Do not obstruct or deflect air flow through the radiator by installing unauthor- ized accessories in front of the radiator or behind the cooling fan. Square Ring thick F.

See the Shock Loading section on page This manual also for: Do not carry more than three passengers in a 4-seat vehicle. The clip could fall into the engine cleaner to remove the marks previously made on the rotors.

Rear Caliper Mounting Bolt Torque: Thoroughly clean the lifters in cleaning solvent and wipe them with a clean, lint-free cloth. Verify pushrods are engaged in lifters. Remove the 2 fasteners E attaching the lower A-arm to the frame and remove the lower A-arm from the vehicle see previous illustration.



After riding my Polaris rzr for an hour or so and I stop and turn it off, try and start it back up a lot of hesitation occurs and I have to pat the gas and finally it starts. Note the alignment marks on both ends of the starter motor casing.

Amnual seals should be inspected for damage if repeated leaking occurs. Cleanliness and following these instructions ownerrs very important to ensure proper shaft function and a normal service life.

Owner’s Manuals | Polaris Off-Road Vehicles

Wear safety glasses at all times. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.

Turn the engine off. Piston should slide in and out of bore smoothly, with light resistance. Position the vehicle on a level surface outdoors or in a well-venti- lated area.

Owner’s Manuals

Shift housing repairs are not possible remove. A multi-directional torque wrench is required in this application because of the limited access to this bolt. Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death.

When the last segment clears, a low fuel warning is activated. Align the dowels and install rr transmission case NOTE: Remove the airbox and throttle body from the vehicle as an adaptor.


Remove thrust plate U. Assemble the crankcase halves.

Polaris 2008 RZR Service Manual

The part number is printed on the label. Be sure to position belt in the same position as when removed or so part number is easily read. Emission-related service failure to conduct this maintenance will not void the emissions warranty but may affect emissions Have an authorized POLARIS dealer perform these services. Wheel, Hub, and Spindle Torque Table Remove the upper engine outlet hose and recovery hose from the top of the radiator. Don’t show me this message again. Follow the battery charging instructions on page before installing the battery.

Add the recommended fluid as needed. Avoid excessively steep hills. For stability on rough or hilly terrain, reduce both speed and cargo. Engine Polaaris Codes 3.

When the switch is on AWD, the vehicle is in all wheel drive and the 4X4 indicator in the instrument cluster will be owenrs. Operate this vehicle off-road only.